Solitz Manucturing Process

• 3D CAM/CAM software:
• Assemblage and stimulation of turbocharger components
• Design and machining of the gauge used for QA
• Design and machining of the fixture for components
• Fanuc Robodrill & Robot:
• 4 Axis simultaneous machining of bearing housing and turbine housing flange
• Robotic Welding of wastegate lever gives consistent weld and strength
• Mazak Machining Centre:

Sophisticated machine to produce moulds, jigs and fixtures

• Mitutoyo CMM:

For measurements during design, prototypes and final production

• Sodick EDM:

Nano accuracy EDM is used to produce gauges up to 0.0001mm resolution

• Okuma CNC:

Integrated turning and milling for compressor / turbine housing

Single setup in Okuma LB3000 Space Turn:

Turning -> Spot Drilling & Chamfering -> Drilling -> Tapping

*Resulting in accuracy, productivity & shorter lead time